DRI Tubes

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Insulation and Refractory Materials

ethylen cracking tubes
ethylene cracking furnace tubes
DRI Tubes for Direct Reduced Iron Production
High-Temperature DRI Furnace Tubes
Carbon Monoxide Resistant Tubes
ethylen cracking tubes
ethylene cracking furnace tubes
DRI Tubes for Direct Reduced Iron Production
High-Temperature DRI Furnace Tubes
Carbon Monoxide Resistant Tubes
DRI Tubes

Laurel High - temperature alloy DRI tubes are pipes used in the direct reduced iron (DRI) process. Made of high - temperature alloys, they possess high strength, good high - temperature resistance, oxidation resistance, and thermal fatigue resistance. They can operate stably in the high - temperature environment of the DRI process, ensuring the high - efficiency and safety of the production process, and improving the service life of equipment and production efficiency.

Product Details




Technical Index:

  • Working condition: 800-1200℃,operating pressure 0.5-2MPa

  • Outer diameter: 90-300mm

  • (Pipe section)length: ≤6400mm

  • Inner wall finish: Ra≤3.2 μm (internal control 1.6μm)

  • Bayberry particle layer: ≤0.8mm

  • Service life: 8 years


Direct Reduced Iron DRI Tubes, also known as direct reduction process tubes, possess several notable product characteristics that are crucial for their performance in the direct reduction of iron ore. Here is a detailed introduction:


High Temperature Resistance: DRI Tubes are designed to endure high temperatures ranging from 800°C to 1200°C. This is achieved through the use of high - quality alloy steels, such as chromium - nickel - molybdenum alloys, which provide excellent thermal stability and prevent the tubes from deforming or melting under extreme heat.

Corrosion Resistance: In the direct reduction process, DRI Tubes are exposed to a variety of corrosive gases and substances, including carbon monoxide, hydrogen, and sulfur - containing gases. To combat this, the tubes are equipped with a special anti - corrosion coating or made from corrosion - resistant materials. This ensures their durability and extends their service life, even in harsh chemical environments.

Wear Resistance: The interior of DRI Tubes often comes into contact with solid particles, such as iron ore and reducing agents, which can cause wear and tear. To address this, the tubes are designed with a smooth inner surface and enhanced wear - resistant properties. This helps to maintain the integrity of the tube and prevent premature failure due to abrasion.

Good Thermal Conductivity: Efficient heat transfer is essential for the direct reduction process. DRI Tubes are made from materials with good thermal conductivity, allowing for rapid and uniform heat distribution throughout the tube. This ensures that the reduction reaction proceeds smoothly and efficiently, improving the quality and yield of DRI.

High Strength and Pressure Resistance: DRI Tubes need to withstand high internal pressures generated during the direct reduction process. They are engineered to have high strength and pressure - resistant capabilities, ensuring that they can safely contain the reacting gases and materials without leaking or bursting.

Dimensional Stability: Maintaining precise dimensions is crucial for the proper functioning of DRI Tubes. They are manufactured with high precision to ensure dimensional stability, even under extreme temperature and pressure conditions. This allows for easy installation and integration into the direct reduction plant, and helps to optimize the overall process.


Table parameters

Product descriptionThe centrifugal cast steel pipes are of good heat, corrosion, wear-resistant properties,
working at high temperature environment on average: 800 to 1200°C,
which are used in the steel mills, like CAL (continuous annealing line), CGL (continuous galvanizing line)
ProcessCentrifugal casting, precision casting and machining.
Materials StandardsANSI, ASTM, ASME, DIN, GB
Materials: High nickel and high chrome heat resistant alloys, cobalt base alloys,
like HU, HT, HK, HP, HW, 24/24NbTiZr, 50Cr/50Ni (2.4813),
1.4865, 1.4849, 1.4848, 1.4410, 1.4059, 1.4841, 1.4845, 1.4852, 2.4879 or as per customer's requirements
PackagePacked by seaworthy wooden case or according to buyers' request.
ServiceWe provides recommendations for the entire lifecycle of high alloy components in your furnace. From design, manufacturing, delivery and installation, to operation and maintenance throughout the entire lifecycle, We are  looking  forward to becoming your partner, helping you reduce product costs, reduce energy, improve yield and product lifespan, and reduce air pollution.



Features

DRI Tubes play a pivotal role across multiple industries. In the steelmaking sector, they are the linchpin of the direct reduction ironmaking process. Facilitating the reaction between iron ore and reducing gases like carbon monoxide and hydrogen, they enable the production of high-quality direct reduced iron. This DRI serves as a prime ingredient in electric arc furnaces, blending with scrap steel to enhance the quality and performance of steel products, which find extensive use in automotive, construction, and machinery fields. In powder metallurgy, DRI Tubes are essential for generating iron-based powders. These powders, after further refinement, can be molded into complex and precise components via near-net-shaping techniques, slashing production costs and boosting efficiency. Moreover, in the chemical realm, DRI Tubes' output can act as catalyst carriers, bolstering catalytic reactions in ammonia synthesis and petroleum hydrogenation. They also function as effective reducing agents in the production of dye and pharmaceutical intermediates. Additionally, in emerging fields like 3D printing and magnetic materials, the direct reduced iron powder sourced from DRI Tubes empowers the creation of intricate metal structures and high-performance magnetic substances, unlocking new possibilities for innovation and development.

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