Kiln Furniture perforated Extruded Batts

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Insulation and Refractory Materials

Refractory Extruded Batts
kiln furniture
Refractory Extruded Batts for sale
kiln furniture for sale
refractory kiln furniture
Refractory Extruded Batts
kiln furniture
Refractory Extruded Batts for sale
kiln furniture for sale
refractory kiln furniture
Kiln Furniture perforated Extruded Batts

Laurel Perforated Extruded Batts belong to the general-purpose kiln furniture. Its uniqueness lies in its hollow cross-section structure.

In terms of the production process, it is usually formed by high-pressure vacuum extrusion, but it can also be formed by pressure grouting. Through high-pressure vacuum extrusion, the internal structure of the hollow shed board can be made more uniform and dense, ensuring the quality and performance stability of the product. 

Product Details

Refractory kiln furniture is a critical component in high-temperature industries. Common materials include silicon carbide (SiC), alumina, mullite, and cordierite, each selected for properties like heat resistance, corrosion resistance, low thermal expansion, or lightweight design. Key types include kiln posts (vertical support), shelves (horizontal load-bearing), saggars (contamination isolation), pusher plates (product transport), and setter plates (direct workpiece holding). These components are widely used in sintering ceramics, glass, and electronics, protecting products from extreme heat while enhancing energy efficiency through optimized kiln design, ensuring both process reliability and product quality.







The perforated Extruded Batts for kilns furniture possess the following product characteristics:


1. Excellent Thermal Insulation Properties
The hollow structure endows them with a relatively low thermal conductivity. This means it can effectively block the transfer of heat within the kiln, playing a crucial role in reducing energy consumption. In addition, it helps maintain a uniform temperature distribution inside the kiln, creating a stable thermal environment that is essential for the firing process. Whether it's ceramics, glass, or other materials being fired, the consistent heat helps ensure the quality of the final products.


2. Lightweight
Compared with solid refractory plates, the hollow ones are significantly lighter. This characteristic brings multiple advantages. Firstly, it simplifies the handling and installation procedures. Workers can move and place them with greater ease, improving work efficiency. Secondly, it reduces the load-bearing stress on the kiln structure. By lessening the overall weight burden, it helps prolong the service life of the kiln, saving on maintenance and replacement costs in the long run.


3. High Strength and Stability
Through rational design and material selection, the hollow refractory plates achieve a balance between light weight and strength. They are engineered to have sufficient strength and rigidity to bear the weight of items even under the extreme heat conditions inside the kiln. This ensures that they won't deform or break during the firing process, guaranteeing the safety and stability of the operation. For instance, when heavy ceramic pieces are placed on them for firing, they can provide reliable support.


4. Good Thermal Shock Resistance
These plates can withstand the rapid changes in thermal stress that occur during the heating and cooling cycles of the kiln. The ability to resist cracking and other forms of damage caused by sudden temperature fluctuations is vital. Thanks to their good thermal shock resistance, they can be reused multiple times, which directly reduces the usage cost. In an industry where cost control is crucial, this feature makes them a popular choice.


5. Good Permeability
Some hollow refractory plates are designed with special air holes or channels. These openings are beneficial for the circulation and exchange of gases inside the kiln. A well-regulated gas flow helps create a more uniform kiln atmosphere. This is particularly important for certain materials that require specific gas conditions during firing, such as some advanced ceramics or specialty glasses. By facilitating better gas exchange, these plates contribute to improving the quality of the fired products.


Table parameters

Item

Unit

Model

LAUREL-R

LAUREL-T

LAUREL-D

AI2O3

%

38

42

45

SiO2

%

50

46

45

MgO

%

8

7

6.5

Max Working Temperature

ºC

1320

1300

1350

Bulk Density

g/cm3

1.85

2.0

2.0

Apparent Porosity

%

28

25

26

M.O.R. at  20ºC

MPa

14

13

15

M.O.R. at 1250ºC

MPa

11

13

15

Coefficient of Thermal  Expansion

10-6 k-1

2.3

2.3

2.8

at 20ºC - 1000ºC

Specific Heat at 20ºC

Kj/Kg.k

1

1

1

Thermal Shock Resistance


Excellent

Excellent

Excellent 


Features

★ Light Weight

★ Strong Anti - deformation Ability

★ Excellent Thermal Shock Stability

★ Long Service Life

★ Significant Energy Saving Effect


Perforated Extruded Batts for kilns have found extensive applications in multiple crucial fields. In the ceramic firing industry, whether it's the exquisitely delicate art ceramics or the widely produced daily-use ceramics, these hollow plates can provide stable support for the green bodies and precisely control the temperature, helping to produce finished products with vivid colors and excellent quality. In the production of electronic ceramics, they effectively isolate heat and create a suitable temperature and humidity environment, ensuring the high precision and stability of electronic components to meet the requirements of high-end electronic products. In the manufacturing field of special glass, the hollow plates adapt to the harsh working conditions of high temperature and strong corrosion, ensuring the uniform heating and stable forming of the glass, and promoting special glass to achieve higher performance. In the firing process of refractory materials, their outstanding heat insulation and load-bearing capabilities ensure efficient and energy-saving production, facilitating the upgrading and development of the refractory materials industry.

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