Refractory castable

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Insulation and Refractory Materials

dense castable refractory
dense castable refractory 1700c
Conventional dense castable price
Conventional dense castable manufacturer
High Purity Conventional Castable
dense castable refractory
dense castable refractory 1700c
Conventional dense castable price
Conventional dense castable manufacturer
High Purity Conventional Castable
Refractory castable

Laurel Refractory castables are unshaped refractory materials composed of refractory aggregates, powders, binders, and additives in certain proportions. They feature convenient construction, allowing on-site casting into any shape as required to fit complex kiln structures perfectly. With excellent high-temperature resistance, they can endure thermal shocks under high-temperature working conditions. Widely used in numerous high-temperature industrial fields such as metallurgy, building materials, and chemical industries, they provide reliable refractory protection for various industrial kilns and thermal equipment, effectively extending the service life of the equipment and ensuring the stable operation of production.

Product Details






Refractory castables have the following characteristics:


1. Good fluidity: During construction, refractory castables exhibit fluidity similar to that of a fluid, enabling them to quickly and evenly fill molds or construction sites. They can be well formed even in parts with complex shapes, which facilitates construction operations and greatly improves construction efficiency.

2. High refractoriness: They are capable of withstanding high-temperature environments. Generally, the refractoriness can reach above 1580°C - 1770°C, and some are even higher. They can meet the usage requirements of different high-temperature industrial kilns and other thermal equipment, maintaining structural stability at high temperatures and being less likely to soften and deform.

3. Good thermal shock resistance: They possess a certain ability to resist sudden temperature changes without damage. When there are sudden temperature changes during the heating or cooling process of kilns and other equipment, refractory castables can buffer thermal stress through their own structural and compositional characteristics, reducing the occurrence of cracks and spalling, thus extending their service life.

4. High abrasion resistance: Their structure is dense and the hardness is relatively high, and they can maintain good abrasion resistance even at high temperatures. For kilns where there are situations such as material scouring and friction during the production process, such as cement rotary kilns and ore roasting furnaces, refractory castables can resist the abrasion of materials, reduce material loss, and maintain the normal operation of the equipment.

5. Good corrosion resistance: They have a certain resistance to various corrosive media, such as furnace slag, molten metals, and corrosive gases. Certain substances in their composition will form a dense protective film at high temperatures to prevent the penetration of corrosive media and chemical reactions, improving the service life of refractory castables in harsh environments.

6. Good integrity: After casting and forming, they form a whole with no joints or very few joints. This can effectively avoid problems such as heat leakage and gas channeling caused by joints, improving the sealing and thermal insulation performance of the kiln, reducing heat loss, and also enhancing the structural stability.

7. Strong repairability: During the usage process, if there is local damage, local repair can be carried out, instead of having to replace the whole as with some shaped refractory materials. This reduces the maintenance cost and the downtime of the equipment, improving production efficiency.


Table parameters

Item

LACD45

LACD55

LACD60

LACD65

Max Service Temp ℃   

1400

1450

1500

1550

Bulk Density (g/cm3)  (Dried at 110℃)

2.15

2.2

2.3

2.35

CCS(Mpa)

110℃  

1100℃

1500℃

45

40

 

47

42

-

50

45

65

50

45

68

MOR(Mpa)

110℃

1100℃

1500℃

7

6

-

7

6

-

8

7

9

8

7

9

Max Grain Size (mm)

6

6

6

6

Chemical Analysis(%)

Al2O3

Fe2O3

 

45

2.0

 

50

2.5

 

60

2.5

 

65

2.3

Application Guidelines

Mixer

Placement

Water/Mixer Temp℃

Mixing  Time(Min):Dry/Wet

 

P

R/V/T

20±5

2/5

 

P

R/V/T

20±5

2/5

 

P

R/V/T

20±5

2/5

 

P

R/V/T

20±5

2/5

Water % (Typical)

11-13

11-13

9-11

9-11


Features

★ Good abrasion resistance

★ Good thermal shock resistance

★ Good high-temperature resistance

★ Anti-corrode


Refractory castables, with their outstanding properties such as excellent high-temperature resistance, corrosion resistance, and abrasion resistance, have extensive and crucial applications in numerous industrial fields. In the metallurgical industry, they act as a "protective suit" for steelmaking converters and electric furnaces, safeguarding key parts like the furnace lining and ladles from the dual attacks of high-temperature molten steel and slag. In the field of building materials, they are the reliable assistants for the stable operation of cement rotary kilns and glass kilns, bravely shouldering the heavy responsibility of resisting the scouring and erosion of high-temperature materials in various places such as the kiln lining and pool walls. In the power industry, thermal power plant boilers and waste incinerators can operate efficiently due to them. With their reinforcement, the furnace chambers and furnace walls can withstand the tests of high-temperature flames and corrosive gases. In the chemical industry, cracking furnaces and gasifiers are guaranteed by them. Under their protection, parts like the furnace tube supports and furnace walls can resist high temperatures and various corrosive media. In the mechanical industry, forging heating furnaces and heat treatment furnaces are even more inseparable from them. In positions such as the furnace lining and furnace chambers, they enhance the thermal insulation performance and extend the service life, comprehensively facilitating the smooth progress of high-temperature production processes in various industries.

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