High-Strength Refractory Castable for Furnace & Kiln Linings

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Insulation and Refractory Materials

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Refractory castable

Laurel Refractory castables are unshaped refractory materials composed of refractory aggregates, powders, binders, and additives in certain proportions. They feature convenient construction, allowing on-site casting into any shape as required to fit complex kiln structures perfectly. With excellent high-temperature resistance, they can endure thermal shocks under high-temperature working conditions. Widely used in numerous high-temperature industrial fields such as metallurgy, building materials, and chemical industries, they provide reliable refractory protection for various industrial kilns and thermal equipment, effectively extending the service life of the equipment and ensuring the stable operation of production.

Product Details






Refractory castables have the following characteristics:


Good fluidity: During construction, refractory castables such as refractory cement castable and plastic castable exhibit excellent fluidity, allowing them to quickly and evenly fill molds or construction areas. This characteristic ensures proper forming even in complex-shaped parts, greatly facilitating construction operations and significantly improving efficiency.

High refractoriness: Refractory castable materials possess outstanding resistance to high temperatures, typically ranging from 1580°C to 1770°C or even higher. This makes them suitable for various high-temperature industrial kilns and thermal equipment. Their structural stability under extreme heat prevents softening and deformation, ensuring reliable long-term performance.

Good thermal shock resistance: Both refractory castable and plastic castable are designed to withstand sudden temperature changes without damage. Their structural and compositional characteristics allow them to absorb thermal stress, minimizing the risk of cracking or spalling during rapid heating or cooling processes in kilns and other equipment, thus extending service life.

High abrasion resistance: With a dense structure and relatively high hardness, refractory cement castables maintain excellent abrasion resistance, even under high-temperature conditions. This makes them ideal for applications such as cement rotary kilns or ore roasting furnaces, where they endure intense material scouring and friction, reducing material wear and ensuring the continuous operation of equipment.

Good corrosion resistance: Refractory castables and refractory mortar offer good resistance to corrosive media, including furnace slag, molten metals, and corrosive gases. At high temperatures, certain components form a dense protective layer that resists chemical penetration and reactions, enhancing their durability in harsh environments.

Good integrity: Once cured, refractory castables form a seamless structure with no or minimal joints. This integrity helps eliminate issues such as heat leakage or gas channeling, which are common in jointed linings. It enhances the thermal insulation and sealing performance of kilns, reduces energy loss, and boosts overall structural stability.

Strong repairability: Unlike some shaped refractory products, refractory castable linings can be locally repaired if damaged. This feature reduces the need for full replacement, cutting down maintenance costs and equipment downtime, and improving production efficiency. Whether using plastic castable or refractory mortar for patching, repairs are efficient and cost-effective.


Table parameters

Item

LACD45

LACD55

LACD60

LACD65

Max Service Temp ℃   

1400

1450

1500

1550

Bulk Density (g/cm3)  (Dried at 110℃)

2.15

2.2

2.3

2.35

CCS(Mpa)

110℃  

1100℃

1500℃

45

40

 

47

42

-

50

45

65

50

45

68

MOR(Mpa)

110℃

1100℃

1500℃

7

6

-

7

6

-

8

7

9

8

7

9

Max Grain Size (mm)

6

6

6

6

Chemical Analysis(%)

Al2O3

Fe2O3

 

45

2.0

 

50

2.5

 

60

2.5

 

65

2.3

Application Guidelines

Mixer

Placement

Water/Mixer Temp℃

Mixing  Time(Min):Dry/Wet

 

P

R/V/T

20±5

2/5

 

P

R/V/T

20±5

2/5

 

P

R/V/T

20±5

2/5

 

P

R/V/T

20±5

2/5

Water % (Typical)

11-13

11-13

9-11

9-11


Features

★ Good abrasion resistance

★ Good thermal shock resistance

★ Good high-temperature resistance

★ Anti-corrode


Refractory castables, with their outstanding properties such as excellent high-temperature resistance, corrosion resistance, and abrasion resistance, have extensive and crucial applications in numerous industrial fields. In the metallurgical industry, they act as a "protective suit" for steelmaking converters and electric furnaces, safeguarding key parts like the furnace lining and ladles from the dual attacks of high-temperature molten steel and slag. In the field of building materials, they are the reliable assistants for the stable operation of cement rotary kilns and glass kilns, bravely shouldering the heavy responsibility of resisting the scouring and erosion of high-temperature materials in various places such as the kiln lining and pool walls. In the power industry, thermal power plant boilers and waste incinerators can operate efficiently due to them. With their reinforcement, the furnace chambers and furnace walls can withstand the tests of high-temperature flames and corrosive gases. In the chemical industry, cracking furnaces and gasifiers are guaranteed by them. Under their protection, parts like the furnace tube supports and furnace walls can resist high temperatures and various corrosive media. In the mechanical industry, forging heating furnaces and heat treatment furnaces are even more inseparable from them. In positions such as the furnace lining and furnace chambers, they enhance the thermal insulation performance and extend the service life, comprehensively facilitating the smooth progress of high-temperature production processes in various industries.

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