Introducing Laurel mullite insulating refractory bricks

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Explore the Outstanding World of Mullite Insulating Bricks

January 31, 2025

Explore the Outstanding World of Mullite Insulating Bricks

 

In today's industrial and construction fields, the choice of materials is crucial to the success and efficiency of projects. Today, I'd like to introduce to you in detail a high-performance material - mullite insulating brick.

 

Product Introduction

Mullite thermal insulation brick is a heat-insulating refractory material with mullite as the main crystalline phase. Its main components include high-purity mullite minerals, which are processed and formed through elaborate techniques. The stable crystal structure of mullite endows the insulating brick with excellent high-temperature resistance. Mullite refractory insulating brick can maintain its physical and chemical properties in a high-temperature environment, hardly undergoing deformation, softening and other problems, providing reliable guarantee for various high-temperature operation scenarios.

 

Technical Index

Item

Mullite Insulating bricks

Grade

23
262830

Al2O3(%)

≥40

≥42

≥55

≥67

≥70

Fe2O3(%)

≤1.2

≤1.0

≤1.0

≤0.7

≤0.6

Bulk density ( g/cm3 )

0.6

0.8

0.8

0.9

1.0

Classification Temperature(°C)

1300

1300

1400

15001550

Cold Crushing Strength (Mpa)

≥1

≥2

≥2.3

≥2.6

≥3.0

Permanent Linear Change

(%) x 12hrs

≤1.0

≤1.0

≤1.0

≤0.8

≤0.8

Thermal conductivity

(W/m.k)

0.18

(350℃)

0.23

(350℃)

0.25

(350℃)


0.33

(350℃)

0.43

(350℃)


Wide Range of Applications

Industrial Furnace Field: Whether it is the blast furnace and hot blast stove in iron and steel smelting, or the shuttle kiln and tunnel kiln in ceramic firing, mullite heat blocking bricks play a key role. In the blast furnace, it can effectively reduce heat dissipation, help maintain the high temperature inside the furnace, reduce fuel consumption, and at the same time protect the steel structure of the furnace body and extend the service life of the blast furnace; in ceramic kilns, precise temperature control is of vital importance, and mullite temperature-insulating bricks can contribute to creating a stable thermal environment to ensure the firing quality of ceramic products and reduce the defective rate.

Power Industry: In power plants, mullite thermally resistant insulating bricks can be seen everywhere around boilers, steam turbines and other equipment. It can block the heat transfer caused by high-temperature steam and flame. On the one hand, it improves energy utilization efficiency and reduces heat waste; on the other hand, it creates a relatively cool and safe working space for operators and reduces safety risks such as scalds.

Building Energy Efficiency: In modern high-rise buildings and commercial complexes that pursue green energy conservation, mullite heat-shielding bricks also have their uses. When applied to the external wall insulation system and roof insulation layer, it can prevent external heat from entering the room in summer, reducing the air-conditioning cooling load; in winter, it reduces the heat loss indoors and achieves good insulation effect, making great contributions to building energy conservation.

 

Characteristic Advantages

Excellent Thermal Insulation Performance: The mullite high-temperature insulating brick has a unique microporous structure inside. These micropores are like tiny "thermal insulation cabins", which can effectively prevent heat conduction. Compared with traditional refractory bricks, its thermal conductivity can be reduced several times, greatly slowing down the heat transfer speed in the material and achieving high-efficiency thermal insulation, reducing energy consumption costs.

High Temperature Stability: As mentioned before, mullite crystals are resistant to high temperatures, which enables the insulating brick not only to resist damage easily at high temperatures but also to maintain long-term good thermal insulation effect. In an extremely high-temperature environment of 1600℃ or even higher, mullite fireproof insulating brick still stands firm and continues to protect equipment and spaces.

High Mechanical Strength: Despite being lightweight and porous, the mullite energy-saving insulating brick has considerable mechanical strength. During the masonry of kilns and the installation of equipment, it is not easy to break or crack, ensuring the smooth progress of construction and the durability of use.

Good Chemical Stability: Facing complex chemical environments, such as various fuel combustion products and industrial waste gases in kilns, mullite ceramic insulating bricks show extremely strong corrosion resistance. It will not react chemically with acidic and alkaline corrosive substances, thus ensuring the integrity of its own performance and prolonging its service life.

 

In conclusion, mullite microporous insulating brick is truly an outstanding material with remarkable performance in multiple aspects. It is an ideal choice for various industries and construction projects, bringing more possibilities and benefits. Whether you are aiming for efficient production in industry or energy conservation in architecture, mullite crystalline insulating brick will surely meet your expectations.


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