Discover the Excellence of Ceramic Fiber Board: Ideal Solution for High-Temperature Applications
Discover the Excellence of Ceramic Fiber Board: Ideal Solution for High-Temperature Applications
For the high-temperature industry, how to find suitable refractory materials is very important. Among so many insulation options, ceramic fiber board stands out.
In this article, we will take an in-depth look at the characteristics, applications, and benefits of ceramic fiber board and give you a better understanding of its importance in the field of refractory high-temperature products.
Ceramic fiber board, also known as insulation fiber board, is a high-performance thermal insulation material. It is made of carefully processed and compressed ceramic fibers to form a strong and lightweight board structure. This unique composition gives it excellent thermal insulation properties, allowing it to withstand high temperatures.
Excellent thermal insulation performance:
Insulation Ceramic fiber board has excellent thermal insulation performance. It can effectively reduce heat transfer, thereby maintaining a stable temperature environment in industrial furnaces, kilns and other high-temperature equipment. For example, in a steelmaking furnace, the use of ceramic fiberboard can greatly reduce the heat lost to the surrounding environment, thereby improving energy efficiency.
High temperature resistance:
refractory ceramic fiber board can withstand temperatures up to 1430℃, maintaining structural integrity and normal function even in the high temperature conditions. This makes it suitable for industries such as metallurgy, ceramics and glass manufacturing.
Lightweight and easy to install:
Despite its exceptional strength and heat resistance, ceramic fiber wool board is relatively lightweight. This simplifies the installation process, reducing labor costs and installation time. It can be easily cut and shaped to fit a variety of equipment configurations, further enhancing its versatility.
Chemical resistance:
Ceramic fiber insulating board can withstand a wide range of chemicals, ensuring its durability and reliability in different industrial environments.
Technical Index
Item | STD BOARD | HP BOARD | HA BOARD | HZ BOARD |
Classification Temperature (℃) | 1260 | 1260 | 1350 | 1430 |
Loss of Ignition(%) | ≤6 | ≤6 | ≤6 | ≤6 |
Density (kg/m3) | 250-350 | 250-350 | 250-350 | 250-350 |
Permanent Linear Shrinkage(%) (24 hours) | ≤3 | ≤3 | ≤3.5 | ≤3.5 |
Compressive Strength (Mpa) | 0.15-0.3 | 0.15-0.3 | 0.15-0.3 | 0.15-0.3 |
Thermal Conductivity(W/m·k) | ||||
400 ℃ | 0.09 | 0.07 | 0.07 | 0.07 |
800 ℃ | 0.15 | 0.14 | 0.13 | 0.13 |
1000 ℃ | 0.20 | 0.20 | 0.20 | 0.19 |
Industrial Furnaces:
thermal ceramic fiber board is widely used for the lining of industrial furnaces.
It is an effective insulator that reduces heat loss and increases the overall efficiency of the furnace. Whether it is a gas furnace, electric furnace, fireproof ceramic fiber board can be customized to meet the specific requirements of each furnace.
Kiln:
In the ceramic and brick making industries, kilns are essential equipment. Insulation Board is used to line the inside of the kiln, providing even heat distribution and preventing excessive heat dissipation. This helps to achieve higher quality products and consistent firing results.
Boilers:
Boilers in power plants and industrial facilities operate at high temperatures. Installing fireproof Insulation Board in boiler insulation systems can minimize heat loss from the boiler walls, thereby improving energy savings. It can also improve operational safety by reducing boiler surface temperatures to prevent accidental burns.
Incinerator:
In waste incineration plants, heat insulation ceramic Fibre Board is used to line the incinerator chamber. It can withstand the high temperatures generated during the incineration process and also helps to control the heat inside the chamber, ensuring proper combustion and reducing emissions.
Benefits of Using Ceramic Fiber Board
Energy saving: By minimizing heat loss, fireproof fiber board helps industries save a lot of energy. This not only reduces operating costs, but also contributes to environmental sustainability by reducing energy production requirements.
Improved product quality: In applications such as kilns, the uniform heat distribution provided by aluminum silicate ceramic board results in more consistent product quality. This is particularly important in industries where precision and quality control are critical.
Enhanced safety: Using heat resistant insulation board can reduce the surface temperature of high-temperature equipment, minimizing the risk of accidental burns to workers. It also provides better insulation in the event of any potential leaks or failures, preventing dangerous situations from occurring.
Cost-effective: Ceramic fiber wool board is a cost-effective solution in the long run, considering its long service life, easy installation and energy saving. It requires less maintenance than some traditional refractory materials, which further increases its economic advantage.
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